China factory 1500kg/H Direct Factory Customized Spiral Freezer/IQF/ for Shrimp/Meat/Pastry with CE/SGS Certificate with Free Design Custom

Merchandise Description

Product Description

200kg/h-6000kg/h, can in accordance to customer’s true requirements and room limitation of non-standard layout and manufacture.
Engineering Features:
1.Dependable transmission program.
2.Higher energy mesh belt, full stainless metal composition.
three.Productive and sanitary evaporator.
four.Insulated enclosure with 2 sided stainless metal skin plate, the best possible air circulation sample.
five.CIP automated cleansing method.
six.ADF automatic air defrosting.
 

In depth Images

            Insulation library entire body

The insulation body is a stainless metal polyurethane sandwich panel, wall thickness of equally sides of the panel is .6mm, inside polyurethane is substantial-stress foaming by imported high-pressure foaming equipment, the polyurethane content is made of German products, and the filling volume density is ≥ 42kg/m3, the library board thickness S=120mm, there is a concave-convex quit link among the library boards.

The library door is a reinforced structure, and there is an electric powered heater between the doorway and the doorway frame, which can be opened at any time the library door is equipped with an computerized sensor magnetic switch.

                         Principal frame
The principal frame of the CZPT cage column assistance, shaft, transmission gear and chain of the rapid-freezing unit are all manufactured of SUS304 stainless steel, which meets the food certification specifications of QS, Fda and so on. The stainless steel CZPT rail is protected with wear-resistant CZPT CZPT material, which can totally promise the bare minimum friction coefficient amongst frame and the stainless metal conveyor belt. All structural elements are fully welded.
All the rollers, drums, and CZPT rails that rub against the mesh belt are created of ultra-substantial molecular fat polyethylene to guarantee the use resistance in between them and the stainless metal conveyor belt.
 

                       Evaporator
The evaporation tube and fins of the evaporator are all created of rust-evidence aluminum alloy. The liquid provide and heat exchange methods are innovative and effective. The evaporation tube is φ25×2.2, the fin thickness is .4mm, and the high flanging is 10-12mm. Stainless steel outer body, endure voltage examination ≥24kg/cm2, effectiveness is thirty% increased than ordinary evaporator.
The evaporator adopts a variable fin pitch design, the fin pitch at the air inlet is 20mm, and the fin pitch at the outlet is 10mm. This variable fin pitch framework guarantees uniform and slow frosting on the evaporator, extending the continuity of the fast-freezer working hours.

 

               Cold air method
The style objective of the annular air cooler cabin is to accomplish the swiftest wind speed and the smallest wind pressure reduction. High-efficiency followers give continuous circulating airflow. The closed-loop circulating air duct adopts horizontal airflow style, with clean return air, minimal wind force reduction, quickly freezing pace, and lower dry usage of frozen goods.
 

                       Conveyor belt
The higher-power conveyor belt created of imported special equipment, the strength of the mesh belt reaches the power standard of the American “Ashworth”. The floor is smooth and great, and the services existence is prolonged. The mandrel is Φ5, the chain piece is δ=2, and the frozen product can be placed straight on the conveyor belt to freeze. The mesh belt is internally retractable. There are CZPT on the two sides of the chain. The peak of the CZPT is 12mm. The product is not effortless to slip off the mesh belt. When the plate is frozen, the plate is not easy to slide out of the mesh belt and collide with other buildings to cause a chuck. The mesh belt is made of meals-grade SUS304 stainless metal, and guarantee product hygiene requirements.
 

 

Product Parameters

 

 

After Product sales Service

one. During the warranty period of time, the repair and upkeep of the products below CZPT use will be supplied totally free of charge
two. Give “one particular-to-1” provider, ensure 24 hours on-line, provide remedies inside 2 hrs, and send people to remedy the dilemma on web site inside of 6 several hours visas, air tickets and other factors are excluded
3. Help customer to strengthen coaching of operators and associated staff
four. According to the requirements of the gear handbook, aid the purchaser to compile gear working procedures
5. Support the purchaser to establish gear routine maintenance documents to guarantee that the products servicing is traceable.

Company Profile

HangZhou CZPT Equipment Co., Ltd. is a CZPT company specializing in offering fast-freezing tools and meals processing machinery for food processing enterprises. The firm is located in Xihu (West Lake) Dis. District, HangZhou Town, ZheJiang Province, throughout the river from ZheJiang .     
We uphold the core values of delivering superb goods and high-top quality companies, and continue to forge ahead based mostly on the development philosophy of consumer need first. We have professional engineers team with more than 20 a long time of experience in the layout and manufacturing of fast-freezing tools. We supply customized answers that fulfill each and every buyer with the best design and style, and meet the requirements of every customer with the most refined production and substantial-high quality after-revenue support.
Our items include spiral freezers, tunnel freezers, large-performance fluidized mattress freezers, plate freezers, CZPT units, and other particular food processing equipment that designed and created to fulfill user needs. Our items have been exported to more than twenty nations around the world and locations in the globe, and have been successfully applied to many food processing fields this sort of as poultry meat, aquatic merchandise, rice and flour merchandise, and fruit and vegetable processing. They have been well received by consumers at property and abroad. We sincerely look forward to doing work with you.

 

 

Software

Certifications

 

 

 

 

Helical, Straight-Minimize, and Spiral-Bevel Gears

If you are preparing to use bevel gears in your equipment, you want to realize the differences among Helical, Straight-minimize, and Spiral bevel gears. This article will introduce you to these gears, as well as their programs. The article will also go over the positive aspects and down sides of each variety of bevel equipment. After you know the variances, you can select the appropriate equipment for your equipment. It is effortless to learn about spiral bevel gears.
equipment

Spiral bevel equipment

Spiral bevel gears engage in a critical part in the aeronautical transmission program. Their failure can cause devastating accidents. Therefore, precise detection and fault examination are essential for maximizing equipment method effectiveness. This write-up will go over the part of personal computer aided tooth speak to analysis in fault detection and meshing pinion place errors. You can use this strategy to detect difficulties in spiral bevel gears. Even more, you will learn about its application in other transmission programs.
Spiral bevel gears are developed to mesh the gear enamel more gradually and properly. In comparison to straight bevel gears, spiral bevel gears are less pricey to manufacture with CNC machining. Spiral bevel gears have a extensive variety of applications and can even be utilized to lessen the measurement of generate shafts and bearings. There are several benefits to spiral bevel gears, but most of them are reduced-cost.
This variety of bevel gear has three simple aspects: the pinion-gear pair, the load machine, and the output shaft. Each and every of these is in torsion. Torsional stiffness accounts for the elasticity of the technique. Spiral bevel gears are ideal for programs demanding tight backlash checking and high-speed operations. CZPT precision machining and adjustable locknuts minimize backlash and permit for specific adjustments. This reduces maintenance and maximizes travel lifespan.
Spiral bevel gears are beneficial for the two substantial-velocity and low-velocity apps. Large-speed purposes need spiral bevel gears for optimum performance and speed. They are also ideal for high-pace and large torque, as they can reduce rpm without influencing the vehicle’s velocity. They are also fantastic for transferring energy among two shafts. Spiral bevel gears are commonly used in automotive gears, design equipment, and a range of industrial programs.

Hypoid bevel equipment

The Hypoid bevel equipment is equivalent to the spiral bevel gear but differs in the form of the teeth and pinion. The smallest ratio would consequence in the cheapest gear reduction. A Hypoid bevel gear is very tough and effective. It can be utilized in confined spaces and weighs significantly less than an equal cylindrical equipment. It is also a well-known choice for substantial-torque purposes. The Hypoid bevel gear is a very good choice for programs requiring a higher degree of velocity and torque.
The Hypoid bevel gear has a number of tooth that mesh with every other at the same time. Simply because of this, the gear transmits torque with extremely minor noise. This makes it possible for it to transfer a higher torque with less sounds. Even so, it need to be noted that a Hypoid bevel equipment is normally a lot more pricey than a spiral bevel equipment. The value of a Hypoid bevel gear is greater, but its advantages make it a common choice for some programs.
A Hypoid bevel gear can be made of numerous types. They might differ in the amount of tooth and their spiral angles. In standard, the smaller sized hypoid equipment has a larger pinion than its counterpart. This indicates that the hypoid equipment is a lot more effective and more powerful than its bevel cousin. It can even be almost silent if it is properly lubricated. Once you have made the selection to get a Hypoid bevel equipment, be sure to read through up on its benefits.
Another typical software for a Hypoid bevel equipment is in cars. These gears are frequently used in the differential in automobiles and vans. The torque transfer characteristics of the Hypoid gear method make it an excellent choice for many applications. In addition to maximizing performance, Hypoid gears also offer smoothness and effectiveness. While some men and women could argue that a spiral bevel equipment established is better, this is not an ideal answer for most vehicle assemblies.
gear

Helical bevel gear

When compared to helical worm gears, helical bevel gears have a little, compact housing and are structurally optimized. They can be mounted in various ways and feature double chamber shaft seals. In addition, the diameter of the shaft and flange of a helical bevel equipment is comparable to that of a worm equipment. The gear box of a helical bevel gear unit can be as little as 1.6 inches, or as big as eight cubic toes.
The main attribute of helical bevel gears is that the enamel on the driver equipment are twisted to the remaining and the helical arc gears have a equivalent layout. In addition to the backlash, the enamel of bevel gears are twisted in a clockwise and counterclockwise path, depending on the variety of helical bevels in the bevel. It is crucial to note that the tooth speak to of a helical bevel equipment will be lowered by about 10 to 20 percent if there is no offset in between the two gears.
In order to develop a helical bevel equipment, you need to first outline the gear and shaft geometry. Once the geometry has been described, you can move forward to add bosses and perforations. Then, specify the X-Y aircraft for equally the gear and the shaft. Then, the cross section of the equipment will be the basis for the sound produced soon after revolution around the X-axis. This way, you can make confident that your equipment will be compatible with the pinion.
The advancement of CNC machines and additive production procedures has tremendously simplified the manufacturing approach for helical bevel gears. Right now, it is achievable to style an unlimited quantity of bevel gear geometry making use of high-tech machinery. By using the kinematics of a CNC equipment center, you can produce an unrestricted quantity of gears with the perfect geometry. In the method, you can make equally helical bevel gears and spiral bevel gears.

Straight-minimize bevel gear

A straight-minimize bevel gear is the easiest to manufacture. The first approach of producing a straight bevel equipment was to use a planer with an indexing head. Later, much more efficient methods of manufacturing straight bevel gears were launched, this sort of as the Revacycle system and the Coniflex system. The latter method is employed by CZPT. Here are some of the principal rewards of utilizing a straight-cut bevel gear.
A straight-lower bevel gear is defined by its tooth that intersect at the axis of the equipment when prolonged. Straight-reduce bevel gears are typically tapered in thickness, with the outer portion being more substantial than the interior portion. Straight-minimize bevel gears show instantaneous traces of contact, and are greatest suited for reduced-velocity, static-load applications. A typical application for straight-cut bevel gears is in the differential techniques of vehicles.
Right after getting machined, straight-lower bevel gears bear warmth therapy. Circumstance carburizing creates gears with surfaces of 60-sixty three Rc. Using this strategy, the pinion is 3 Rc more difficult than the equipment to equalize use. Flare hardening, flame hardening, and induction hardening methods are not often employed. Complete machining contains turning the outer and internal diameters and unique machining procedures.
The enamel of a straight-reduce bevel gear knowledge influence and shock loading. Simply because the teeth of each gears occur into contact abruptly, this leads to too much sound and vibration. The latter limits the pace and energy transmission capacity of the gear. On the other hand, a spiral-lower bevel gear experiences gradual but considerably less-harmful loading. It can be used for substantial-speed programs, but it need to be noted that a spiral-reduce bevel equipment is far more complex to manufacture.
gear

Spur-cut bevel equipment

CZPT stocks bevel gears in spiral and straight tooth configurations, in a variety of ratios from 1.5 to 5. They are also very remachinable apart from for the tooth. Spiral bevel gears have a lower helix angle and outstanding precision homes. CZPT stock bevel gears are produced using point out-of-the-artwork systems and know-how. In contrast with spur-cut gears, these have a lengthier life span.
To decide the strength and longevity of a spur-minimize bevel gear, you can determine its MA (mechanical gain), floor durability (SD), and tooth variety (Nb). These values will range dependent on the layout and software environment. You can seek the advice of the corresponding guides, white papers, and technical requirements to uncover the greatest equipment for your needs. In addition, CZPT provides a Supplier Discovery System that allows you to learn much more than five hundred,000 suppliers.
One more variety of spur gear is the double helical equipment. It has the two left-hand and right-hand helical teeth. This design balances thrust forces and provides added equipment shear location. Helical gears, on the other hand, characteristic spiral-lower enamel. While the two sorts of gears could generate significant noise and vibration, helical gears are much more efficient for high-speed purposes. Spur-lower bevel gears might also result in comparable effects.
In addition to diametral pitch, the addendum and dedendum have other important properties. The dedendum is the depth of the enamel below the pitch circle. This diameter is the important to identifying the middle length in between two spur gears. The radius of each pitch circle is equivalent to the whole depth of the spur equipment. Spur gears frequently use the addendum and dedendum angles to describe the tooth.

China factory 1500kg/H Direct Factory Customized Spiral Freezer/IQF/ for Shrimp/Meat/Pastry with CE/SGS Certificate     with Free Design CustomChina factory 1500kg/H Direct Factory Customized Spiral Freezer/IQF/ for Shrimp/Meat/Pastry with CE/SGS Certificate     with Free Design Custom

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